Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration systems, has helped to considerably improve the product quality of chilly rolling sheets for its metal industry shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and vital issues had been occurring with the standard of its completed merchandise.
An ECL is used within the metal industry to assist clear and strip the floor of the steel sheet of rolling dust by utilizing an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleansing cold rolled steel than standard cleaning processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of safety within these circumstances, its effectiveness can be significantly reduced, resulting in contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless heavily saturated with mud particles and was affected by an unstable PH degree that mixed have been resulting in vital rusting through the course of resulting in scratching of the final product.
Filtramag+ offers fine particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator isn’t assured to solve the ferrous contamination problem. The efficiency of the filtration is decided by the magnetic material sort, measurement of the magnet, magnetic strength and also the fluid move dynamics. A low energy magnet or minimal publicity to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is important not solely to use the right product for the process in query, however the higher level of resolution safety supplies additional benefits, including prolonging the lifespan of the pump as nicely as a reduction in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination in this application throughout the alkaline answer from 400mg/m2 to simply 30mg/m2 by removing the fantastic dust particles that had been causing issues.
Filtramag’ เกจ์อาร์กอนsumo -intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic curler was not providing sufficient protection to the fluid in this utility, and it highlights the importance of selecting the proper technique of magnetic safety. Due to the fine particles circulating inside the alkaline resolution, vital rusting was being created through the ECL course of that was inflicting injury to the metal sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our shopper as its capability to remove even the best particles from fluids would significantly enhance the problems that the enterprise was facing. By putting in the Filtramag+, our client was instantly supplied larger ranges of safety towards the injury that were being caused by the contaminated answer. We work frequently with Eclipse Magnetics high-performance products and at all times see important, optimistic results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective to be used with materials which have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a result of the installation, the company is no longer suffering from damaged completed components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
Share

Leave a Comment