Celeros Flow Technology injects new life into 40 12 months old SAGD pump to increase heavy oil manufacturing for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, high temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this project, the client wanted to extend water temperatures from 90° C to 140° C. However, there were เกจวัดแรงดันลม10bar that the existing pump could not have the power to deliver this requirement. Nozzle hundreds were a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked provider of some 20 years, for assistance.
Mather & Platt is certainly one of a number of heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing box and affected operational efficiency. There had additionally been no upkeep interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh situations and with no regular upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the desired improvement in efficiency, saving the customer the fee and misplaced manufacturing time that can be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to verify that the nozzle loads would stand up to the specified temperature enhance. As ที่วัดแรงดัน , the pump is now able to delivering steam at the greater temperatures required. The seal upgrades ensure it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the result of the SAGD pump upgrade. It has not solely achieved the specified manufacturing increase for the shopper, but additionally supplied a extra sustainable and cost-effective resolution than total pump alternative. Using fashionable engineering and evaluation, we now have been in a position to give the present pump a new lease of life and ensure it’s going to continue to carry out well for so much of extra years.”
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